What are the common causes of brake failure?

Feb 02, 2026

Brake system checks are a critical part of truck maintenance. After all, the braking system plays a vital role in your driving, ensuring your safety. Therefore, in addition to understanding the common causes of engine failure, you should also know what factors can lead to brake failure. It's important to note that even a well-maintained braking system can gradually lose performance. Neglecting maintenance can lead to brake fade and eventually brake failure.

Therefore, in this article, we will explore some of the most common causes of brake failure. This way, you can detect signs of problems early and prevent the situation from worsening.

Low tire pressure

If you press the brake pedal all the way down after pressing it, it's very likely there's a problem with the tire pressure. When you press the brake, air must build up quickly. Remember, when the tire pressure is too low, you should immediately pull over and stop; never continue driving. This situation will endanger your life, regardless of speed.

Corrosion

In most cases, brake failure is caused by corrosion of various components of the brake system. Here are some key points to remember:

Ideally, cast iron is the ideal material for brake components. However, it is prone to rust.

Disc brake pads can quickly remove rust from the front wheel surfaces. However, rear drum brakes may not be able to do this, especially in small, light vehicles or trucks that are not frequently driven.

Rear drum brakes typically do not experience corrosion problems.

Heavy braking can remove initial minor rust. However, if left untreated, this minor rust can worsen and lead to pitting corrosion.

Previously, pitting corrosion on brake discs was one of the reasons for failing vehicle inspections. Now, the only reason for brake disc failure is "severe wear."

Routine Wear and Tear

Eventually, the front brake discs begin to wear down and become too thin.

It's important to note that the manufacturer will indicate when the discs need replacing. Replacing them in pairs is recommended.

At the same time, you must replace the gaskets.

Deformation

Due to uneven cooling and heating, the shape of the brake disc can change.

If you feel the pedal vibrate, it means your brake disc has deformed.

Remember, worn or thinner discs heat up more easily.

Ideally, when driving on long downhill sections, you should avoid slamming on the brakes. Otherwise, the brake discs will reach extremely high temperatures. Instead, you should use engine braking and shift the vehicle into a low gear.

Brake fluid contains water

When the brake fluid temperature rises, the water begins to evaporate. This means the vapor is compressed, hindering the transmission of braking force to the wheels. Therefore, the truck will be unable to brake properly.